Thermal Die Cut Decals samples

 

A Cut Above

Thermal die cut decals [also called vinyl cut letters] are cut from the top with a magnesium die.  Although similar in appearance to plotter cut letters, they are more cost-efficient for larger runs.  The vinyl produces a decal that is naturally weather-resistant.
 

Making the Cut

Thermal die cuts are kiss-cut with a custom etched magnesium die.  The die is heated to 275° to melt through the vinyl at 500-1000 psi.  Because it stops at the paper release liner, it produces a perfect cut.  Every time.

In addition to the savings for long runs, thermal die cut decals also produce finely detailed designs from the custom die; and can be screen printed with multiple spot colors.  Even the production time is stepped up with the capability to cut full-size [14" x 28"] sheets every 10-15 seconds!

Some of the more common uses for thermal cut decals include: